Cryogenic Craftsmen Blog

Liquid nitrogen (LN₂) dosing is one of the most effective ways packaging lines improve container performance, protect product quality, and extend shelf life, without sacrificing throughput. While the concept appears simple on the surface (a small LN₂ dose is dispensed into a container), the real value comes from what happens [...]

When manufacturers evaluate headspace oxygen control and packaging stability, the conversation typically centers around two technologies: liquid nitrogen (LN₂) dosing and traditional nitrogen gas inerting. Both methods can reduce oxygen exposure and improve packaging outcomes, but they function in fundamentally different ways, and those differences show up quickly in efficiency, [...]

Plant managers and production managers in large facilities that produce a high volume of noncarbonated beverages — such as water, juices, teas, coffee products, energy drinks, and more — face an increasingly challenging production environment. At the same time that production volumes and line speeds are increasing — as fillers [...]

Vacuum Barrier Corporation (VBC) has long been recognized for its commitment to excellence in cryogenic systems and liquid nitrogen (LN2) solutions. Recently, the company has made significant strides in bolstering its customer support by establishing a dedicated department for reliability and technical support. Dana Muse, Reliability and Technical Support Manager, [...]

Molecular beam epitaxy (MBE) is an epitaxial deposition technique which consists of growing layers of atomically thin materials onto a substrate. The MBE process takes place inside an ultra-high vacuum chamber to make materials with high purity and precision. To achieve such low pressures, liquid nitrogen (LN₂) cryoshrouds are used to pump out residual gases.

For more than 60 years, Vacuum Barrier Corporation (VBC) has been an industry leader in LN₂ dosing and piping systems; designing, engineering and fabricating systems for the food and beverage industries, such as bottled water, beer, wine and coffee; for semiconductor growth and testing; for pharmaceutical and biotech; and in the cannabis industry. VBC prides itself on investigating its clients’ unique applications and providing a custom solution, with a focus on being a one-stop source for complete, safe and defect-free LN₂ systems.

As the world continues to move at an ever-faster pace and from an increasingly conscious mindset, the food and beverages business is having to adapt to even more demanding supply chains and environmental considerations. Many of the challenges here resides in the cold chain – whether it’s the long range logistics of transporting chilled or frozen food products from source to supermarkets or distribution hubs, or perhaps the growing world of shortrange food delivery services and prepared meals dropped at the doorstep. There are challenges too, however, in pressurisation and packaging. More specifically, the pressurisation of noncarbonated beverages and the precise packaging of products at risk of spoilage. These are vital considerations before foodstuffs even enter the cold chain.

The air we breathe is home to a free, abundant and primary weapon that wineries use to combat the ever-present threat of oxidation. That weapon is nitrogen, which makes up about 80% of the Earth’s atmosphere. Winemakers harness the benefits of this colorless, odorless, inert gas to prolong the shelf life of their products by guarding them during production and storage. In short, nitrogen protects what is most important to winemakers—the wine’s taste, aroma, and quality. The question of how nitrogen functions best in any winery is answered by companies that are experts in the field. Among them is Vacuum Barrier Corporation, a cryogenics industry leader based in Woburn, Massachusetts. VBC designs, engineers and fabricates liquid nitrogen dosing and piping systems for wineries, breweries and other industries across the globe.

Even as the craft brewing industry has grown and beers have become more diverse, the struggles when packaging beer have remained, with oxygen being the main cause. A reactive element, oxygen tends to be absorbed by beer, which reduces shelf life and can alter flavor and aroma profiles that a brewmaster worked hard to achieve. Vacuum Barrier Corp. combats the effects of oxygen by using nitrogen, an inert gas. By replacing oxygen in a container with nitrogen, the unique taste and bouquet of the beer can be maintained, the company says.

Gaseous nitrogen has been used to expel oxygen and increase shelf life of products. Liquid nitrogen can serve this same purpose while reducing nitrogen consumption by 80% over traditional gas tunnels. Whether pressurizing or inerting food or beverage containers, handling liquid nitrogen on a production line poses challenges. In today’s competitive food and beverage market, most companies are looking to reduce costs. One way to do this is to reduce the cost of packaging used in their production facilities. Even small savings on container costs can result in large overall savings because of the quantity of units processed. To accomplish this per unit savings, containers are made more light-weight by removing material.